Mastering Deep Hole Drilling Techniques to Enhance Precision and Efficiency
In machining, when the hole depth exceeds 10 times the hole diameter (Deep Hole = Depth / Diameter > 10), specialized deep hole drilling techniques are required to ensure precision and stability.
Key Techniques for High-Quality Deep Hole Drilling
Choosing the Right Drilling Method
Gun Drilling – Ideal for small-diameter, high-precision applications.
BTA Drilling – Suitable for large-diameter and high-efficiency drilling.
Optimizing Cutting Conditions
Set appropriate spindle speed and feed rate to prevent overheating.
Use high-pressure coolant to improve chip evacuation.
How to Prevent Scratches When Retracting
Controlling Retraction Speed
Use slow and uniform retraction to reduce tool-wall contact pressure.
Implement segmented retraction to ensure chip evacuation.
Enhancing Cooling and Lubrication
Use high-pressure coolant to flush away chips.
Select low-viscosity cutting oil suitable for the material.
Maintaining Machine and Process Stability
Ensure machine rigidity to minimize vibrations.
Keep the hole clean by using air or coolant flushing.
Precision Control for Higher Quality
By optimizing retraction speed, improving cooling, and ensuring machine stability, deep hole drilling can significantly reduce surface scratches and enhance hole quality.